A Method for Ferulic Acid Production from Rice Bran Oil Soapstock Using a Homogenous System

Ferulic acid (FA) is widely used as an antioxidant, e.g., as a Ultraviolet (UV) protectant in cosmetics and in various medical applications. It has been produced by the hydrolysis of γ-oryzanol found in rice bran oil soapstock. In this study, the base-catalyzed, homogenous hydrolysis of γ-oryzanol was conducted using various ratios of potassium hydroxide (KOH) to γ-oryzanol, initial concentrations of γ-oryzanol in the reaction mixture, and ratios of ethanol (EtOH) (as cosolvent)/ethyl acetate (EtOAc) (γ-oryzanol solution). Acceleration of the reaction using a planar type of ultrasound sonicator (78 and 130 kHz) at different reaction temperatures was explored. By using a heating method, the 80% yield of FA was attained at 75 ◦C in 4 h under homogeneous conditions (initial concentration of γ-oryzanol 12 mg/mL, the KOH/γ-oryzanol ratio (wt/wt) 10/1, and EtOH/EtOAc ratio (v/v) 5/1). With the assistance of 78 and 130 kHz irradiation, the yields reached 90%. The heating method was applied for the γ-oryzanol-containing extract prepared from rice bran oil soapstock. From soapstock, the 74.3% yield of FA was obtained, but 20% of the trans-FA in the reaction mixture was transformed into cis-form within one month.